Air is the most important element to run the plant. Issues like Friction Loss, Pressure Drop, Moisture becomes very critical in compressed air application and all piping material invented till date would have never been able to solve them. With the most popular concept to cater Energy Saving pipe.
Introduction
PPCH FR Pneumatic Air Piping System has been highly admired and accepted by almost all types of Industries across India since it’s an Air Leak Proof Pipe and in the industry, Air is the most important element to run the plant. Issues like Friction Loss, Pressure Drop, Moisture becomes very critical in compressed air application and all piping material invented till date would have never been able to solve them. With the most popular concept to cater Energy Saving pipe
This newly developed “New Innovation” has made it possible to get “Higher Inner Dia in same dia pipe”, which can give more flow, at lesser time than any other piping technology. Along with the existing unique feature, i.e. Glass Reinforcement Technology to Flame Retardant V2 Technology, we have added two more merits as more flow due to higher inner dia and UV resistant with Carbon content with Internationally recognised colour coding “blue”. Our continuous blue-black strips on the pipe with its own significance are our Trademarks and applied for design copyright to make this our unique identification.
Air is the most important element to run the plant. Issues like Friction Loss, Pressure Drop, Moisture becomes very critical in compressed air application and all piping material invented till date would have never been able to solve them. With the most popular concept to cater Energy Saving pipe.
Definition
According to the definition found within industry standard ASTM F2389, PPCH means polypropylene Co-Homopolymer with modified crystallinity and temperature resistance. PPCH is a copolymer of propylene and at least one comonomer, where the propylene is more than 50% of the composition. PPCH piping products are rated for continuous operation at 180ºF (82Cº) temperature, with pressure rating depending on their wall type (SDR). PPCH pipes also include reinforcement layers for benefits such as reducing longitudinal thermal expansion/contraction.
Compressed Air Piping plays an Important Role in the Selection of Industrial Pipeline since it creates Energy Consumption and affects to Product Quality especially in Textile, Process, Engineering, Pharmaceuticals, Food and Paper Industries. To overcome these issues, we have the power to assure for reducing such issues by innovative and well developed product PPCH FR Pneumatic Pipes and Fittings after continuous R & D and a vast experience of 20 years in Polymer Industry and even more.
Industries focusing on Energy Saving and converting Hidden loss into Profit; We have the capability to reduce the Costing by its special characteristics like 0.1 Micron Friction Loss, 0% leakage and Negligible Pressure Drop. Choose PPCH FR V 2 Pneumatic (Flame Retardant) Pipes and Fittings leading to maximum Energy Saving and Preventing Hidden Loss compared to other piping material.
Merits of PPCH FR Pneumatic Pipelines
Greater & Smoother Inner Surface
The PPCH processed from upgraded and latest technology raw material certified by Exova imported from Germany having high Hoop Stress contemplated in reducing the wall thickness. This increased inner diameter, ultimately increased the flow of Air in particular frame of time, this acts as a catalyst to save energy & It processed through hi-tech machineries which supports the raw materials to process with lesser RA value up to 0.1 micron, which allows fine flow of air.
Sandwich Glass Reinforcement layer
Inbuilt Sandwich Glass Reinforcement composited in PPCH Pipes increases the strength and gives high resistance against Thermal Expansion which in turn reduces the sagging, condensation and clamping requirement. This ultimately minimizes the pressure drop and lesser clamping requirement reduces the cost also reduces the chances of moisture in PPCH technology getting least
UV Resistant
New PPCH technology being developed with carbon content black layer which the pipes from UV rays in open sky. The blue coloured strips above the black layer are due to its universally recognised colour coding.
UV Treated 2.5% CBC (Carbon Contain) Black Master batch Micron Layer, reduced brittleness of Surface layer to the Pipelines.
UV Treated 2.5% CBC (Carbon Contain) Black Master batch Micron Layer, reduced brittleness of Surface layer to the Pipelines.
Special Features of V2 Flame Retardant
Possibility of catching fire in process unit is common. PPCH pipes has undergone special treatment V2 approved flame retardant, which don't let the fire to move further causing least damage. But PPCH Pipes we are offering is being manufactured as per V2 grade approved technology which retards the fire increasing and stops the flames at the same place due to Flame Retardant additives added in the pipeline.
Non-Corrosive
PPCH technology processed from special grade of polymer, the grade used by us in non-corrosive and non-erosive, so there is no chance of corrosion. Non corrosive element in the pipeline prevents solid particles mixing with air in the pipeline and circulates clean air.
Technical evaluation of pipelines with other pipelines
People in earlier time were using Metal Pipeline in compressed airline and then started using the same material pipeline with coating of Galvanized material. Due to the problems of leakages due to threaded joints and corrosion, industries started using non-metallic pipes and fittings. Still the issues remain in the non-metallic pipes and fittings too such as sagging, thermal conductivity etc. To overcome such issues, we stepped into manufacturing of PPCH FR Pneumatic Pipes and Fittings. Herewith mentioned below is the comparison of PPCH FR Pneumatic Piping with other pipes.
Application areas of PPCH FR Pipelines
Comparison of PPCH Pipelines with other pipelines
| Criteria | PPCH FR Pipes | Metal Pipes (GI/MS) | Aluminium Pipes |
|---|---|---|---|
| Friction loss | R.A. Value 1.3 Micron, Very high friction loss due to very rough inner surface. | R.A. Value 1.3 Micron, Very high friction loss due to very rough inner surface | R.A. Value 1.3 Micron, Very high friction loss due to very rough inner surface |
| Maintenance | NIL Maintenance due to Corrosion and Erosion | Heavy Maintenance due to Corrosion and Erosion | Low Maintenance due to Corrosion and Erosion |
| Quality Air | No Chance Because of 100% Non-Erosive & Non-Corrosive Technology | Solid particle run with Air in Piping, That affect to All Accessories’ | Solid particle run with Air in Piping, That affect to All Accessories’ |
| Leakages | Leak proof and indissoluble joints due to socket fusion joining system | 100% chances of leakages due to Threaded joining system | 100% chances of leakages due to push fit joints depending on ‘O’ rings |
| Life expectancy | 25 years of life without sagging and with nice esthetic view | Maximum 7-10 years of life with Heavy maintenance | 5 years of life with maintenance |
| Maintenance | Nil Maintenance Due to Non Erosive – Socket Fusion Technology | Very High Maintenance Due to Metal Pipelines | Maintenance Due to Push Fit type system |
| Energy Saving | Energy Saving Due to Least Friction Loss & Head Loss. | High Energy Consumption Due to Higher Friction & Head Loss. | Moderate Energy consumption Due to Friction Loss & Head Loss. |
There are different ways to join PPCH pipes and Fittings – SOP of welding process
(1) Fusion, Joints and Repairs
| 1 | Fusion welding pipe and fitting are welded together. Both are made of PPCH so that additional welding material is required. |  |
| 2 | Threaded Fittings: both Male and Female threads are available. The threads confirm to DN EN 10226-1 and are made of CW617N (CuZn40Pb21) brass. |  |
| 3 | Flange connections: a flange adaptor is joined to the pipe sides. In case of need, connections can be detached at any time. Application range for pipe sizes > 315mm. |  |
| 4 | Union Fittings: available for a wide range of applications and sizes |  |
(2) Fusion Tool Operating Guidelines – Three step fusion process
| Step-1 | Cut pipe to the required length using a cutter, mark the welding depth on pipe, ensure that the indicator light on welding tool signals that the tool is hot enough (220*C) for welding. |
| Step-2 | Push the pipe and fittings into the welding adaptors, applying even strength at both ends. Do not twist or turn the pipe and fitting while pushing. Wait until the heating time is reached. |
| Step-3 | When the welding heating time is reached. Remove both the pipe and fitting together, again without twisting or turning while pulling out of the welding adapter. Almost immediately, push both pipe and fitting together until the depth is reached. It is possible to adjust the points more than 5 degrees during this time. Joint is now complete. |
Product Performance Gallery
PPCH FR Pneumatic piping installation replace to metal piping
PPCH FR V 2 Pneumatic flame retardant non-metallic piping technology
PPCH FR V2 Pneumatic pipe mechanical strength test
Brittle test by hammering test on PPCH FR V2 Pneumatic pipe
PPCH FR V2 Pneumatic pipe socket fusion welding strength test
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